No turning – so a long handled dustpan takes shape!

This post is out of sequence really since it was work done around 10 days or so but I have just gotten to update the websites.

It was a nice simple project really since I didn't trust myself to do any critical machining. Since I have a problem bending down I use cheap long handled dustpans. The problem is they are cheap and I tend to lean on them too much. The end result is they fail quite quickly so I use araldite to glue them back together again and a short while later they fail completely.

So I thought I would make up a stronger long handled dustpan. My method was to create a simple cardboard template so I could sort out the bends required.

Cardboard template[/caption]

Once this template was completed I cut out the approximate size from the larger sheet. I then started to bend to shape using the order of bends found out with the cardboard template.

Using the square to keep the bends square.

Using the square to keep the bends square.

Once the bends were completed (some with a large 'ammer') The tabs at the rear were squared up then the pan was mig welded. For the handle I decided to use some metric studding and secure the handle to the pan by equally spacing three nuts onto the rear of the pan and welding them to the studding as well.

Method of fixing the studding to the rear face of the pan

Method of fixing the studding to the rear face of the pan

Once the basic work was done I decided to see if the thin tube handle of the cheap commercial dustpans would fit over the studding and was really pleased to find it fitted nicely! So this was placed over the studding before I added a taper turned aluminium handle.

To make it look prettier I gave it a couple of quick coats of spray can paint (complete with a couple of runs....) and then waited to see how it would perform.

It was several days before I got back out to see the results and decided the paint work was not so bad as too rub it down and give another coat. It is after all a dustpan and I have to make good use of my time......Anyway this is the finished article.

The finished dustpan -and it works fine

The finished dustpan -and it works fine

About Mike Freeman

Hello, my name is Mike Freeman and I am a retired Chief Fire Officer from the United Kingdom with a keen interest in model engineering, silver caddy spoons and sea fishing. I live in the pretty fishing port of Brixham, South Devon, in the United Kingdom. I am a sufferer of degenerative osteoarthritis, which impacts on the amount of time I can spend in the workshop, and is the reason why you will see seats and a stool in some of the photo's. I have only recently added the above sentence after a discussion with one of my Doctor's from the excellent pain clinic, based in Torbay. This does affect concentration one of the reasons why I double then re-double my measurements and set ups. Before completing nearly 30 years of public service I and my wife Sandy, owned and ran, a small restaurant in Okehampton Devon. Prior to marriage I worked for my father in his various businesses, in the early days these were garages, which he bought in a run down state, then built them up before moving on, to start again. I took every opportunity in those early days, to work in his workshop's learning 'on the job' rather than as an apprentice. This, I suspect, is the reason why my building various model's in the early days, turned into model engineering, when funds allowed the required equipment to be bought. My workshop comprises one half of a detached double garage. It has a stud wall separating the two halves and unusually perhaps, its own shower/toilet/washbasin compartment! (the true reason for buying the bungalow - don't tell the wife!!!) It is fully insulated with a ceiling and fluorescent lighting supplementing the one window. Several double electrical sockets are dotted around in relevant positions. Equipment consists of 2 lathes (1 Myford ML 10 and 1 Chinese variable speed motor with etched glass DRO's), 1 milling machine (RF25 far East) floor standing pillar drill, Proxxon bandsaw, Warco bandsaw, 6" wire brush and polishing mop motor, 6" coarse and fine grinder, Proxxon mini drill, various benches and an engineers vice. I have just acquired a third lathe, a Myford ML7 which I am at present evaluating so I can decide which of the Myford's I will keep. I have only just bought the Chinese lathe and had it fitted with DRO's prior to delivery. And what a bonus they are! So good in fact that I decided to buy another set for the Milling machine. Whilst my engineering experience can only be described as limited, I find the use of DRO's has affected my accuracy levels which have improved tremendously (although that's not saying much!) and would recommend their fitting to any model engineer. Prior to retirement I built for my son's 17th birthday a Locost car. This was a tremendous project and a great feeling when it passed its test. The book it was based on suggests it can be built for £250. Ours was nothing special in the sense of all new parts but still cost about £900 to build!
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