This post is out of sequence really since it was work done around 10 days or so but I have just gotten to update the websites.
It was a nice simple project really since I didn't trust myself to do any critical machining. Since I have a problem bending down I use cheap long handled dustpans. The problem is they are cheap and I tend to lean on them too much. The end result is they fail quite quickly so I use araldite to glue them back together again and a short while later they fail completely.
So I thought I would make up a stronger long handled dustpan. My method was to create a simple cardboard template so I could sort out the bends required.
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Once this template was completed I cut out the approximate size from the larger sheet. I then started to bend to shape using the order of bends found out with the cardboard template.
Once the bends were completed (some with a large 'ammer') The tabs at the rear were squared up then the pan was mig welded. For the handle I decided to use some metric studding and secure the handle to the pan by equally spacing three nuts onto the rear of the pan and welding them to the studding as well.
Once the basic work was done I decided to see if the thin tube handle of the cheap commercial dustpans would fit over the studding and was really pleased to find it fitted nicely! So this was placed over the studding before I added a taper turned aluminium handle.
To make it look prettier I gave it a couple of quick coats of spray can paint (complete with a couple of runs....) and then waited to see how it would perform.
It was several days before I got back out to see the results and decided the paint work was not so bad as too rub it down and give another coat. It is after all a dustpan and I have to make good use of my time......Anyway this is the finished article.


