Managed to get into the workshop this morning so I carried on with the saw table build. I decided that the saw blade pulley would be my area to concentrate on. It needs to be small because I don't want it to affect the maximum height of the blades and diamond stone.
I decided to go the brass route again and started by boring out the space for the bearing. Next the cut out for the rubber drive belt was made using the previously ground tool steel profiled to match the belt. When I had completed the bearing housing the pulley was reversed in the chuck and the front turned down to match the larger saw blade first. The next job was to turn down the shaft to match the smaller saw blade and diamond wheel. When coming to trial fit them though the diamond wheel is actually a few 'thou' smaller so whilst it may no be obvious to the eye in the photos the front part of the shaft is actually smaller.
Tomorrow I hope to make it two days in a row that I can get into the workshop where I will carry on with the saw pulley's holding stud. the first one I made for the driving gear pulley I turned down from solid 1" diameter bar and created a lot of swarf! This time however I made use of the end of the bar I used last time which is still tapped 8mm. I parted off two sections that I will then thread onto a shaft I will thread to match then solder together. At least it will mean less swarf and maybe even faster! We shall see.

Turning the saw blade pulley for the saw tableThe three items that will be accomodated but not all at the same time!The three items that will be accomodated but not all at the same time!
When checking eBay though I am not sure that it wouldn't have been better to buy a second hand unit and convert it! Too late for that now though and at least mine will unique! Even better if it works!
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